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9 Reference List: Cutting 1 4 Round Inside Corner | Machining Square Inside Corners: Conquer the Nightmare!
- My favorite way of designing this is to add the radius to match the exact cutter diameter, then offset the surface by the 0.010″ or 0.015″ – that way you get both your smooth, chatter-free surface finish and the extra corner clearance to make it work every time. - Source: Internet
- Let’s go over why square inside corners face such animosity from machinists, how you can design machined components so that they won’t need these corners 99.99999999997% of the time, and what can be done when you’re facing the 0.00000000003% of occasions that actually require them. - Source: Internet
- In some rare cases I need to cut L-shaped pieces of wood. This has the tricky problem of cutting the inside corner. Jigsaws and band saws do not make a clean cut to the precision required. - Source: Internet
- The main disadvantage to laser cutting is the surface finish and accuracy. While you can usually get features just that are +/- 0.005″ on something like a 1/4″ thick steel plate, you’ll find that the surface finish is considerably rougher than a machined surface. - Source: Internet
- For many applications, (approximately 99.735% of the time, actually) you can simply allow for a radius to be in the corner. Typically this isn’t a big deal, so unless there is a very specific reason as to why having a normal radius is impossible, just go this route. - Source: Internet
- Technically, you won’t get true square corners – you’ll get a tiny radius that’s equal to the radius of the wire (plus a little extra for something called a spark gap). Typically this will be in the neighborhood of 0.005″-0.006″, although it can be smaller. - Source: Internet
- This is an undercut that balances the removed material on either side of the corner, and the result is an overall stronger corner. It takes a little bit more calculation for manual machines, but for CNC it’s extremely straightforward. This style is my go-to whenever it’s allowed. - Source: Internet
- I’m going to make use of videos to illustrate these manufacturing methods, since they will allow you to quickly wrap your head around how they work. I didn’t make these videos myself, and I apologise in advance for the awful music. You may want to mute your speakers. - Source: Internet
- There are a few ways around this. Either you can round the corners on that mating piece to make it fit, or you can make undercuts in those corners. Let’s take a look at some examples. - Source: Internet
Video | Cutting 1 4 Round Inside Corner
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