This time, we’re going to talk about Digital Screen Printing Machine For Clothing. There is a lot of information about digital screen printing machine for clothing on the internet, of course. Social media are getting better and better quickly, which makes it easier for us to learn new things.
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22 Interesting Facts Digital Screen Printing Machine For Clothing | DTG vs Screen Printing: What’s the Difference and Which is Better?
- If an image is photographic or has gradients (fades, blends), screen printing will require halftones (tiny dots). You might remember seeing them if you ever looked at a comic book with a magnifying glass. On a T-shirt, these dots are visible if you look close enough. - Source: Internet
- The bar to enter for most printing companies is fairly high–professional machines can cost $15,000 all the way up to $800,000. But as business investments go, it’s a good one. A company can start taking low-quantity, on-demand orders without the typical set-up cost and effort of screen printing. - Source: Internet
- Our ink manufactures recommend a 30c wash, although we are very happy with our wash results at 40c. For best results artwork should be produced to 300dpi but we are able to achieve satisfactory results with lower resolution and we can help with this if your artwork is not high enough resolution. Digital printing works best when using artwork with tones, gradients and shading. - Source: Internet
- Pro tip: Discharge and water-based inks, when used with screen printing, will produce prints with virtually no “hand” (feel of the ink), and in fact, discharge used by itself leaves zero ink deposit. But these techniques will not work on all garment types and are considered specialty inks. For the purposes of this post, I’m comparing traditional Plastisol screen printing with DTG. - Source: Internet
- On the plus side, instead of individual colors, you achieve a spectrum of colors using four to six colors. DTG is based on process printing, which relies on the CMYK color model: cyan, magenta, yellow, and black, with newer machines incorporating red and green for a wider color range. Learn more about CMYK here. - Source: Internet
- Screen printing is the classic technique of pushing plastic-based ink through the mesh and onto the garment. It’s the most versatile and popular printing method. DTG is the newer technique of spraying ink onto the garment. It’s the fastest and easiest way to print, especially designs with many colors. - Source: Internet
- For details, DTG handles them much better than screen printing. The smallest parts of the design can include fine lines, small text, textures, and tiny elements. DTG not only holds the tiniest of details but does so consistently over the course of the print run. - Source: Internet
- Most online on-demand printing companies are currently using DTG printing machines. Here at RushOrderTees, we have some of the most state-of-the-art machines on the market, and our volume of DTG prints increases year over year. But we rely on traditional screen printing for high quantities. - Source: Internet
- This feel is also known as “hand” in the screen printing business. A request for “soft hand” usually means using discharge or water-based ink. We can still achieve a soft hand with Plastisol by thinning the ink down with an additive to make it smoother and more lightweight on the shirt. - Source: Internet
- Few things in life are truly consistent, but when printing a run of T-shirts, we want them to look identical. And DTG crushes it in the consistency department. Since the machine processes a digital file and prints it directly onto the shirt, there are almost no variables to worry about. - Source: Internet
- Typically, this decision is made for you. It’s based on your number of items, the design, and the garments to be printed. You can rest assured our project specialists and printing experts will provide the best print method for your particular needs. - Source: Internet
- DTG uses halftones as well, but these digital machines can print up to 1200 DPI, and use diffusion dither. To get extra technical, this is a frequency modulated halftone instead of an amplitude modulated halftone. It can sometimes result in a grainy look, but a much better reproduction of small details. - Source: Internet
- Also, the fabric’s color can be a problem, mostly due to dye migration. This happens when the garment dye bleeds into the ink and discolors the print. And digital printing on fluorescent colors is not advised. - Source: Internet
- Screen printing doesn’t have this durability problem– as long as it’s done right. If the ink is not applied correctly or not cured properly, even Plastisol can start to fade or deteriorate. But we all have that shirt in our drawer from the family reunion 20 years ago that is holding on longer than memories. - Source: Internet
- We now have over 10 years experience of DTG printing and have recently upgraded our machinery to the latest industry leading kornit avalanche machine. Digital printing has advanced massively over the last few years and this has enabled us to produce superb results for our customers and cheaper prices. Multi colour tonal designs are particularly suited to DTG printing. - Source: Internet
- When it comes to popularity, everybody loves the champ. Screen printing is the crowd favorite and has been for decades. The factors that this classic print method excels at are the main things that people look for in a custom tee: ink vibrancy, durability, and affordability. - Source: Internet
- Special effects printing is all about adding extra dimensions to a print. From raised print to textures to shines, sparkles, and glows, there’s a specialty ink or additive to do it. The best part is you can combine these for creations only limited by imagination and budget. - Source: Internet
- Newer automatic machines (like we have) can easily print over 100 T-shirts per hour. This allows printing companies (like ours) to crank out high-volume orders with the highest quality in the business. Just ask the Philadelphia 76ers: every season we print tens of thousands of shirts for them in a matter of days. - Source: Internet
- With screen printing, we can duplicate literally any color you need using Pantones. That includes colors outside CMYK’s range, super-saturated colors, and specialty inks. For precision color matching capability, it’s no contest. - Source: Internet
- Screen printing has some difficulty holding details. For that reason, we pay special attention to screen-printed jobs with details and ensure we set your order up for success. Sometimes we advise customers to adjust their artwork slightly to compensate. For example, increasing the text size. - Source: Internet
- Screen printing is less limited when it comes to locations. As long as the printer can position the garment on a platen, it can be screen printed. This goes for pant legs, hoods of hoodies, on-pocket prints, side prints, etc. When your job requires versatility in the process, screen printing is the way to go. - Source: Internet
- The screen printing process has many variables: screen tension, mesh, ink viscosity, dot gain, flash dry temperature, squeegee sharpness, pressure and angle, registration, etc. The list goes on. Each one of these things can make a difference on its own, so when you combine them all, chances are there’s going to be some variation. - Source: Internet
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